View Single Post
Old 10-15-2008, 08:59 PM   #34 (permalink)
MetroMPG
Batman Junior
 
MetroMPG's Avatar
 
Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,527

Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 54.46 mpg (US)

Even Fancier Metro - '14 Mitsubishi Mirage top spec
90 day: 70.75 mpg (US)

Appliance car Mirage - '14 Mitsubishi Mirage ES (base)
90 day: 62.14 mpg (US)
Thanks: 4,078
Thanked 6,976 Times in 3,612 Posts
I got the frame pretty much finished. I will probably have to weld on a some "tabs" to mount the plastic that the tire will push when turning.



So it's on to making the actual covering that will mount to the frame.

I was planning to use fiberglass because I have more experience with it than trying to form metal. And I'm the coroplast looks a bit too "coroplasty" for my tastes.

The plan was to shape the form of the skirt sculpting expanding spray foam over cardboard as the base, then glass it, then get rid of the foam/cardboard base.

Then I got the idea that if I could build a cardboard base fairly close to the shape I wanted, I'd use drywall mud instead of the foam because (1) it's really easy to sand, and (2) I had lousy luck with the spray foam last time I used it.

So...



There's the mudded skirt, coat 1.

Unfortunately, the water content in the mud just caused the cardboard to warp terribly, so I scrapped that idea.

Plan C?
Attached Thumbnails
Click image for larger version

Name:	frame-complete.jpg
Views:	921
Size:	66.4 KB
ID:	1932   Click image for larger version

Name:	frame-mudded.jpg
Views:	931
Size:	33.7 KB
ID:	1933  
__________________
Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



EcoModder
has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
  Reply With Quote