Heres a good paper that's actually quite an easy read and contains lots of graphs on WHY a BA fuel additive works so unbelievably well!?
I NB that it seems as if the boric acid? layer only formed on the piston, rings and sleeve, leaving the door open for further improvements in the engine, mainly in the valve-gear.
I will apdate with pictures and graphs if time allows if so requested by those you have trouble clicking on links!
New insights into lubricated tribological contacts
Uppsala university Sweden
...Out of the engine friction
losses, which stand for about 11% in total, 45% are related to losses in the
piston assembly...
The fuel additive studied in this thesis work is a commercial product from the
Swedish company Triboron International AB (in this thesis called Triboron).
It contains boric acid (<5.5 wt%) dissolved in mainly ethanol, and should be
blended into the fuel (gasoline, diesel, ethanol, etc.) for combustion engines,
in a ratio of 1:1000 according to the supplier. When blended according to this
recommendation, the boric acid concentration in the fuel is about 60 ppm
(based on weight).
In field tests of passenger cars performed by an
independent consultancy company, the additive reduced the fuel consumption
with an average of 6% in gasoline and diesel cars and 10% in diesel generators
[86,87]. The tests were commissioned by Triboron and the field test details
are presented in Paper I.
Reductions of more than 10% were reported when a
transport and logistics company evaluated the additive in light trucks [88]. Of
course, the test results are related to large uncertainties, but the remarkably
large fuel savings call for attention...
the reference
tests show a classical Stribeck-curve shape, while for the fuel additive, the
friction is low already at the lowest speeds. The friction-velocity curves for
the fuel additive and reference tests are very similar at high speeds, hence the
boric acid film no longer has an effect (Figure 5.4b). This indicates that a
hydrodynamic full film is separating the sliding surfaces. The shape of the
friction-velocity curve indicates full-film lubricating behaviour for the tests
including boric acid already from the lowest tested speeds. The mechanisms
behind the friction-reducing effect are not fully understood, but the low
friction at low speeds could be associated to formation of a thin more viscous
film close to the surface. This could enable an increased hydrodynamic lift at
low velocities...
The reduction in friction level obtained
with the fuel additive at mid-stroke at the two lowest speeds is 86% using 5 N
and 89% in the 10 N tests (Figure 5.4d). The largest friction reduction over
the full stroke is 76% and is observed for the 10 N test at relatively low
frequencies... [as is the case for hyper-milers]
The two lowest velocities were therefore assumed to represent boundary
lubrication (BL) conditions and the remaining data points represent mixed
lubrication (ML) conditions. The fuel additive reduces the friction with 86%
in the BL regime (average of the two lowest speeds) and 30% in the ML
regime (average of the remaining speeds)...
. Friction losses in the engine correspond to
11.5% of the total fuel energy. The friction losses in the piston assembly
account for 45% of the total engine losses and are thereby the largest
contributor...
boric acid is believed to form friction-reducing
films on the engine surfaces, such as the piston rings and the cylinder wall.
Such surface films are primarily active in the BL regime, i.e., close to the
piston turning points. As described in Chapter 3, the contact conditions of the
piston/cylinder contact are complex and change during each piston stroke and
during each combustion cycle. It is therefore difficult to estimate the
distribution of energy losses and the distribution between varying lubrication
mechanisms.
Holmberg et al. [36] divided the contact in the piston assembly
to 40% HD lubrication, 40% sliding elastohydrodynamic (EHD) lubrication,
also called EHDS, 10% ML and 10% BL...
Several assumptions were made to assess if the fuel consumption reduction in
field tests of passenger cars of the fuel additive (4–7.5%) can be explained by
friction reduction in the piston assembly. The first assumption (assumption
A), is that the energy breakdown in Ref. [36] is valid also for the cars in the
field tests. When applying the friction reduction numbers from the lab tests
(86% in BL and 30% in ML), the resulting fuel consumption reduction is
1.6%,..
However, a fuel saving of 1.6% is less than the
observed savings in the field tests...
The fuel consumption may be reduced by
other mechanisms than only friction reductions in the piston/cylinder contact.
For instance, boric acid may end up in the engine oil and if this is the case, it
can lubricate other parts than the piston/cylinder contact. One example is the
valve train, which is operating in the ML regime...
http://www.diva-portal.org/smash/get...FULLTEXT01.pdf