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Old 08-27-2012, 12:13 AM   #1 (permalink)
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Heat shrink wrap

Has any one tried using heat shrink wrap for aero mods?

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Old 08-27-2012, 09:22 AM   #2 (permalink)
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It has been suggested and I think someone even tried it when making an aerocap for his truck. Its not a widely used technique though.
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Old 08-27-2012, 10:43 AM   #3 (permalink)
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I was wondering if it lasted, say for somthing like a see through aero truck bed cap or if it should only be used testing.
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Old 08-27-2012, 12:10 PM   #4 (permalink)
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Mine lasted for 4 months with only minor deterioration. I found that on warm days though, it expanded back out and became loose fitting. I used the black poly for crawl space covering that you can get at a lumber yard. I used a heal gun to shrink it, and it required a lot of time to do so compared to using a large propane torch. Both myself a Fubeca used the same method, built a plywood aerocap the covered with heat shrink poly. The real heat shrink was quite a bit more expensive but maybe won't get loose in the heat.

If I do it again, I'm going to make my cap smooth with plywood again, but then use body filler to fill in the imperfections and paint it with an exterior grade primer and paint, I figure if the paint can stay on a house for 5-10 years, it should last a awhile on the truck.

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Old 08-27-2012, 01:21 PM   #5 (permalink)
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Something similar- if you have rather shallow draw you could probably figure out a way to vacuum form a piece of plastic using a large oven and a shop vac, providing the buck is designed properly (with plenty of holes). Split the aero cap into a few pieces to make and bolt them together later. Maybe do fiberglass for the majority of it and vacuum form a window with complex curvature.

Perhaps a powder coating shop or sculpture foundry would allow you to use their oven/kiln?
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Old 08-27-2012, 05:17 PM   #6 (permalink)
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I wanted to use some to seal the tail to the car but I could not find a good source that was cheep.

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