03-29-2012, 02:24 PM
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#1 (permalink)
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Coroplast Engineer
Join Date: Nov 2011
Location: suburban Chicago
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Underbody panelling & exhaust
As of now, I'm ready to start moving on with modifications on my car. I've already done an upper grill block, air dam, wheel covers and rear wheel skirts. Next, I am looking at the underside of my car. I have made all of my modifications with coroplast, and I want to continue to use it on the underside. My question is how I should handle the heat generated by the exhaust. Obviously, I don't want to melt through the coroplast, but I still want to cover the exhaust as it is aerodynamically "dirty." I have heard of people using crushed aluminum cans between the coroplast and exhaust, but will this work? What other ways could I handle this? Thanks.
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Originally Posted by Tango Charlie
You know how when you buy a car, and then you start noticing how many others there are on the road? Yeah, that doesn't happen with a 1st gen Insight.
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03-29-2012, 09:56 PM
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#2 (permalink)
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Master EcoModder
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Wouldn't a layer of foil work?
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03-29-2012, 10:50 PM
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#3 (permalink)
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Master EcoModder
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You could use a wire mesh screen for covering the exhaust parts. Enough to dissipate the heat and somewhat still aerodynamic at higher speeds.
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03-29-2012, 10:59 PM
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#4 (permalink)
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Master EcoModder
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I use crushed cans. Works great and it's free. Otherwise you might look into fiberglass insulation, or as Mr. Buck said, heat-reflecting foil.
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03-29-2012, 11:39 PM
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#5 (permalink)
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heading for 40
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what about some silicone cookware. I see a lot of them in thrift shops and dollar Stores.
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03-30-2012, 12:08 AM
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#6 (permalink)
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Coroplast Engineer
Join Date: Nov 2011
Location: suburban Chicago
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Sven7, so crushed cans does work? I figured the cans might get hot and melt the plastic. I'm pretty familiar with your car thread, but I can't remember. Do you use crushed cans with your undertray, and if so, how did you attach them?
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Quote:
Originally Posted by Tango Charlie
You know how when you buy a car, and then you start noticing how many others there are on the road? Yeah, that doesn't happen with a 1st gen Insight.
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AV Build Thread
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03-30-2012, 02:45 AM
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#7 (permalink)
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Master EcoModder
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I just poked holes halfway down the cans and zip tied them to the belly pan right under the muffler. No fires yet 
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He gave me a dollar. A blood-soaked dollar.
I cannot get the spot out but it's okay; It still works in the store
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The Following User Says Thank You to Sven7 For This Useful Post:
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03-30-2012, 03:59 AM
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#8 (permalink)
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Coroplast Engineer
Join Date: Nov 2011
Location: suburban Chicago
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Thanks, I'll have to try that.
__________________
Quote:
Originally Posted by Tango Charlie
You know how when you buy a car, and then you start noticing how many others there are on the road? Yeah, that doesn't happen with a 1st gen Insight.
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AV Build Thread
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03-30-2012, 02:52 PM
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#9 (permalink)
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Master EcoModder
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you crush them flat or straight down like a can crusher does?
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03-30-2012, 03:30 PM
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#10 (permalink)
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T-100 Road Warrior
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I used aluminum flashing from Home Depot/Lowes to protect my Coroplast on my belly pans (engine bay and main belly). Ended up buying a big roll...20"x50'. 
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