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Old 10-13-2008, 11:14 PM   #2 (permalink)
Clev
Wannabe greenie
 
Join Date: Aug 2008
Location: Yorba Linda, CA
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The Clunker (retired) - '90 Honda Accord EX sedan
Team Honda
90 day: 29.49 mpg (US)

Mountain Goat - '96 Ford Ranger XLT 4x4 SuperCab
90 day: 18 mpg (US)

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Sounds like a great project. Overspeeding is an issue, so you'll want to make sure you get a diff ratio that keeps the motor under its redline at any speed your truck will ever travel. You could probably also adapt one of those "2-speed" rear ends to the front if you want a couple of gear ranges, or even go with a full transmission. (Some Corvettes use a rear-mounted tranny, so if you're short on space up front, you could put the tranny in back and run the driveshaft up to the front diff.)

I'd avoid using a transfer case, since I've heard that they're very inefficient compared to a transmission.

It's hard to swing a large enough EV motor with regen without going to AC (more expensive), but you could then use your deceleration to charge up the batteries--even when you're running on the freeway with the gas motor.
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