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Old 11-08-2013, 02:39 PM   #81 (permalink)
Hydrogen > EV
 
Join Date: Apr 2012
Location: NW Ohio, United States
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Silver Flea - '05 Honda Insight
90 day: 58.96 mpg (US)
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Clutch on/off switch is done, totally installed- the little ~quarter mile I did showed great success, also.

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Old 02-02-2014, 06:19 PM   #82 (permalink)
Hydrogen > EV
 
Join Date: Apr 2012
Location: NW Ohio, United States
Posts: 2,025

Silver Flea - '05 Honda Insight
90 day: 58.96 mpg (US)
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Front Wheel Skirts

I was keeping this under wraps until it was done, since I figured it would be a while before I got it done- but I think I may be able to actually get it complete within the next fortnight. Here is my progress so far.

Here is half of my board. One half is being used for me, the other half I am using for BEWARE OF DOG signs. The pieces I made are 28" by 21", and will be cut to properly fit when I get to that part. They are just cut as large squares for this process- measure twice, cut once.

No disrespect to Basjoos, but I don't care for the lifting UP design, I personally think a more efficient design is to let the force of air push the skirt back, rather than using gravity. So the hinge will be attached to the front of the board, front of the wheel well.

Original board.



My pieces.



BEWARE OF DOG (I'm going to make a thread for the BOD sign, in case anyone is interested- I think it's a pretty decent plan)



This is everything I am using for this build.
-Stiff metal chunk for stability in skirt, and rollers will be cold welded to it.
--Not sure if one can cold weld to PC, but not trying it now.
-Saw
--Gotta cut the metal somehow!
-Metal tubing
--This will spin around the metal rod, when the wheel presses up against it.
-Round metal chunk
--This will be the base/axle. The tube will spin around it.
-Door hinges.
--These will be my hinges.
-Washers
--These go on the ends of the tube- don't want any issues, figured this might mitigate from heat build up or grinding.
-JB Weld
--The best my experience can do.
-L Brackets
--This is what the axle is secured to. Only eight shown, three are being used from another project, but I thought I had four, so I will need to pick up one more. I know I have more somewhere, just don't know the location.
*Tape measure from past projects.
*PC from resources.



Here is the final roller for the skirt. I am building three of these per wheel, one for the front of the wheel, one for the rear, and one for the top edge.



JB Welded





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Best Tanks:
Mustang - 54.83 mpg (US) at the Green Grand Prix
Insight - 82.91966 mpg (US) over 818.5 miles.

Last edited by UltArc; 02-02-2014 at 06:26 PM..
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California98Civic (02-02-2014)
Old 02-02-2014, 06:43 PM   #83 (permalink)
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Basjoos's skirts are spring loaded to retract back in. I do prefer the front hinge design too. Excited to see your progress.
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Old 02-02-2014, 07:04 PM   #84 (permalink)
Hydrogen > EV
 
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Silver Flea - '05 Honda Insight
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I believe by bungee. I am hoping the recessed wheels help me out, too. I am not sure what I will use to hold them down. After they are installed, I am going to see how far they come out at full wheel lock, and might just secure some rope so that is their limit.
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Old 02-02-2014, 10:00 PM   #85 (permalink)
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Join Date: Mar 2011
Location: Coastal Southern California
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Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
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Nice. Thanks for all the details in materials and photos... looking forward to more.
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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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Old 02-02-2014, 10:07 PM   #86 (permalink)
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Baby Car - '03 honda insight
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Interesting skirt project. Wish you best! Tom
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Old 01-18-2015, 10:29 AM   #87 (permalink)
Hydrogen > EV
 
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Location: NW Ohio, United States
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Silver Flea - '05 Honda Insight
90 day: 58.96 mpg (US)
Thanks: 994
Thanked 402 Times in 285 Posts
New mandatory project.

Replace rear hatch.



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Old 01-18-2015, 10:44 AM   #88 (permalink)
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Join Date: Nov 2013
Location: Apple Valley
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Winsight - '00 Honda Insight
90 day: 56.69 mpg (US)

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Is that hatch shattered? I can't tell.

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