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Old 12-04-2009, 08:32 AM   #51 (permalink)
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Quote:
Originally Posted by QuickLTD View Post
That looks great. Love the clear grille blocks and everything you intend to accomplish! I am not an expert on TD engines but I would think since you are towing a fairly heavy trailer and you closed off a substantial portion of air to the intercooler that you might want to monitor your charge air temperature. I think you guys do that with the end result out the back end with a an EGT gauge right? If you don't have an SGII get one or add an intake air temp gauge into one of your intake tubes. After the intercooler of course. If temperature becomes an issue you could make a simple scoop under the bumper since those trucks are "dirty" to the air anyway underneath it would not negatively affect your progress. Like I said I'm no pro just a friendly neighbor looking out for a guy. Those Powerstrokes are not cheap I would hate to see you pop it.
Good points. Really a 7500# trailer is not much work for a Powerstroke unless your climbing lots of hills.
SGII doesn't work on many diesel trucks, something to do with fuel metering. I have heard some have had success with the newer ones though.
Diesel trucks in colder countries actually have intake air warmers. Mercedes diesels benefit well from WAI installs.
However, GET AN EGT GAUGE !! Never tow or modify a diesel without one, and a boost gauge.

How has the new camper affected "bug testing" on the front of the trailer?

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Last edited by JasonG; 12-04-2009 at 08:34 AM.. Reason: Misspell
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Old 12-04-2009, 08:37 AM   #52 (permalink)
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I haven't gotten a chance to tow it much yet. I'll have a whole week full of it coming up.

I have a commission only sales job and needless to say, things are pretty rough now. Gauges are on the list.

7500# isn't much for the truck, but it pulls like twice that due to pushing so much air.
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Old 12-04-2009, 12:15 PM   #53 (permalink)
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SGII " works" just fine on 7.3 powerstroke. There is one in the driveway right now (2001).
However they suffer from the same issue as my tdi, the accuracy of fuel consumption is poor ESP. If you hypermile it.
I think there are prety many xgauges for it also.
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Old 12-25-2009, 10:35 PM   #54 (permalink)
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I know I'm digging up an old thread, but as my family has some experiance with this, I though I'd add my $0.02.

We had a '91 Chevy Suburban and towed a 30' Nomad travel trailer with it. We gained 3 MPG just by adding a rooftop wind deflector that looks just like
this.
All you need to do is aim it so its pointing JUST above the top front of the trailer.

Its amazing that this small bit of plastic helps this much.
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Old 12-25-2009, 10:45 PM   #55 (permalink)
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Oh, good call. I have been looking for a decent "cost effective" one to test. All of the ones I found were over $300. For $100, I'll try this one. I put almost 2000 miles on truck and trailer in 7 days. Going to start working on the trailer some, but cold as heck and snowing here now.
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Old 12-26-2009, 10:12 AM   #56 (permalink)
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WOW ! did you see this one TRAIL-EZE II WIND DEFLECTORS - JCWhitney
If I build one (+$500, yeah right !) I could angle it down like a Kamm when the fifth is off !
Sorry to hijack your thread........
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Old 12-26-2009, 12:05 PM   #57 (permalink)
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Quote:
Originally Posted by 5.0 Junkie View Post
Going to start working on the trailer some, but cold as heck and snowing here now.
Please keep us updated.

Also: "cold as heck" is relative.
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Old 12-26-2009, 12:17 PM   #58 (permalink)
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Quote:
Originally Posted by Christ View Post
Edge fairing without adding frontal area. Good job!
I was about to post this idea. You'd want the PVC to blend smoothly into the sides though, so I was thinking 180 deg of PVC... although that might create a parachute effect between the pipes.

You could do this kind of thing also, like what some Volvo trucks have. It would prevent the flow from fanning out like when you hold a spoon under running water


Last edited by winkosmosis; 12-26-2009 at 12:22 PM..
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Old 01-05-2010, 06:07 PM   #59 (permalink)
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parachute effect?

Quote:
Originally Posted by winkosmosis View Post
I was thinking 180 deg of PVC... although that might create a parachute effect between the pipes.
Apparently already addressed:

Quote:
Originally Posted by aerohead View Post
The trailer's front desperately needs some radius'ed edges all around,top/sides.bottom.
...
And you're saying "parachute"! Nope! Dr.Paul MacCready patented such a thing and it would help for sure.
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Old 01-05-2010, 06:44 PM   #60 (permalink)
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sides

Quote:
Originally Posted by winkosmosis View Post
I was about to post this idea. You'd want the PVC to blend smoothly into the sides though, so I was thinking 180 deg of PVC... although that might create a parachute effect between the pipes.

You could do this kind of thing also, like what some Volvo trucks have. It would prevent the flow from fanning out like when you hold a spoon under running water

Rather than vanes,out in the air,they can be fastened to the leading edges,upstream and will soften the corners as Moller did with the original VW van,dropping the Cd from 0.75 to 0.42.
In Hucho's text he displays a graphic which demonstrates the proper minimum radius for attached flow,as a function of the bodies width.It's surprisingly small.Sorry,didn't bring the book with me.
P.S. the later produced VW Vanagon leading edge radii were developed from this very article.

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