02-28-2013, 07:13 PM
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#21 (permalink)
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Corporate imperialist
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It sounds like you really want warm air before the engine gets up to full operating temperature.
If you really want air warmed by coolant before the thermostat opens then plumb in a second heater core off your exixting heater core plumbing and build an air intake for it.
Then your intake air temperature will rise along with your coolant temperature.
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1984 chevy suburban, custom made 6.5L diesel turbocharged with a Garrett T76 and Holset HE351VE, 22:1 compression 13psi of intercooled boost.
1989 firebird mostly stock. Aside from the 6-speed manual trans, corvette gen 5 front brakes, 1LE drive shaft, 4th Gen disc brake fbody rear end.
2011 leaf SL, white, portable 240v CHAdeMO, trailer hitch, new batt as of 2014.
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03-01-2013, 04:39 AM
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#22 (permalink)
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Master EcoWalker
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Quote:
Originally Posted by oil pan 4
It sounds like you really want warm air before the engine gets up to full operating temperature.
If you really want air warmed by coolant before the thermostat opens then plumb in a second heater core off your exixting heater core plumbing and build an air intake for it.
Then your intake air temperature will rise along with your coolant temperature.
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A radiator feed for the WAI does have some benefit in the transition. The effect of grill blocking/winter fronts however slows down the air entering the engine bay, That air will get heated up by the exhaust etc.; so if the intake feeds from the bay the temperature does rise more quickly, as was proven in earlier posts.
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03-01-2013, 05:07 PM
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#23 (permalink)
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Master EcoModder
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I'm thinking of rigging a movable "snorkel" (maybe the wrong term) that, in one position, pulls intake air from around the exhaust manifold, but then when warmed enough, can be moved away so it doesn't get too hot. Roughly similar to the cowl flaps on some airplanes. I'm thinking a metal tube extension that's hinged. The "heat" position would put the opening right next to the manifold, but the other position moves it a few inches away where it's just getting engine compartment air, not as severely heated by the exhaust.
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03-01-2013, 05:13 PM
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#24 (permalink)
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EcoModding Lurker
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wmjinman...that sounds neat. I picture a y shaped plenum. WIth one end close to the manifold, the other a bit away. Remember the old carburator warm air valves on the air cleaner snorkels...that amy be an automatic valve for your design.
Your idea certainly got me thinking. Now to find an old air cleaner...
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03-01-2013, 05:21 PM
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#25 (permalink)
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Master EcoWalker
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I had plans for a rWAI that takes air heated by the rad but uses a ventilator and a heat switch to get fresh air from the OEM air duct (snorkel).
I think I may switch that around; draw air from around the exhaust with a vent until it gets too hot. But coming the hot season there's no hurry now.
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2011 Honda Insight + HID, LEDs, tiny PV panel, extra brake pad return springs, neutral wheel alignment, 44/42 PSI (air), PHEV light (inop), tightened wheel nut.
lifetime FE over 0.2 Gmeter or 0.13 Mmile.
For confirmation go to people just like you.
For education go to people unlike yourself.
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03-01-2013, 05:25 PM
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#26 (permalink)
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Master EcoModder
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Olds455 ... Whoa, yeah - just use one of those, maybe!!
My thought was a pipe with another movable pipe on the end of it hinged on a pin through the middle. The hinged pipe could be moved via a cable, like a "choke cable", to swing it closer to the manifold for more heat, or farther away for less heat. The pipe's open end would probably be cut on an angle too, so it could snuggle-up closer to the manifold.
I realize homemade moving parts in an engine compartment are asking for trouble though,, so the conventional warm air intake from an older car might just be the ticket!!!
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03-01-2013, 05:25 PM
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#27 (permalink)
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Corporate imperialist
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Quote:
Originally Posted by wmjinman
I'm thinking of rigging a movable "snorkel" (maybe the wrong term) that, in one position, pulls intake air from around the exhaust manifold, but then when warmed enough, can be moved away so it doesn't get too hot.
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I have seen something like this before in cars that strugled to meet emmissions that were built as late as the 1990s.
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1984 chevy suburban, custom made 6.5L diesel turbocharged with a Garrett T76 and Holset HE351VE, 22:1 compression 13psi of intercooled boost.
1989 firebird mostly stock. Aside from the 6-speed manual trans, corvette gen 5 front brakes, 1LE drive shaft, 4th Gen disc brake fbody rear end.
2011 leaf SL, white, portable 240v CHAdeMO, trailer hitch, new batt as of 2014.
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03-01-2013, 05:32 PM
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#28 (permalink)
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MPGuino Supporter
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Sunday (no WAI) - 288.4 miles / 13.637 gallons = 21.1 MPG
Wednesday (WAI)- 363.9 miles / 15.292 gallons = 23.8 MPG
More realistic than what that UltraGauge junk reported out.
Quote:
Originally Posted by wmjinman
I'm thinking of rigging a movable "snorkel" (maybe the wrong term) that, in one position, pulls intake air from around the exhaust manifold, but then when warmed enough, can be moved away so it doesn't get too hot.
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What is "too hot?"
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03-01-2013, 05:53 PM
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#29 (permalink)
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Master EcoModder
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Quote:
Originally Posted by t vago
What is "too hot?"
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Not entirely sure, but it seems I read on here somewhere that there's an "optimum" intake temperature (for that person, at least), and I'm thinking it was like 90 to 115 deg. F. I'm pretty sure you don't want the intake air to get TOO hot - detonation problems, etc. And I'm guessing air right off the exhaust manifold could easily get to 300 degrees F or more, which would probably be too hot.
Now, it could just be permanently positioned far enough away that it doesn't get that hot, but my thought is for fast warmup, have it so it can really snuggle up close at first, then be backed away. I would watch the "intake air temp." on the ScanGauge & move it away once it hits - whatever - 115, or??
Probably do some "A-B-A testing" to fine-tune it. . . .
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03-01-2013, 06:01 PM
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#30 (permalink)
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Quote:
Originally Posted by wmjinman
Not entirely sure, but it seems I read on here somewhere that there's an "optimum" intake temperature (for that person, at least), and I'm thinking it was like 90 to 115 deg. F. I'm pretty sure you don't want the intake air to get TOO hot - detonation problems, etc. And I'm guessing air right off the exhaust manifold could easily get to 300 degrees F or more, which would probably be too hot.
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Good points, all. I do not remember reading about any "optimum" temperature, as such, but pre-ignition / detonation are things to steer away from.
Preventing overly hot temperatures was one reason I went with a heater core-based heater, as opposed to an exhaust manifold-based heater. It'd be near-impossible to get 300 F out of coolant (and if you're getting that high a temperature out of coolant, you've got other issues...) Another reason was that it was easier to route coolant hoses than it was to route air hoses.
As for the actual temperature? Your guess is as good as mine. I do know that my truck seems to love 130 F as its intake temperature. I would go higher, except that might start wandering into pre-ignition / detonation territory.
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