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Old 11-01-2011, 01:00 PM   #41 (permalink)
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So, got some coroplast at a local shop. $20 for a 4'x8'. Not bad at all.

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Old 11-01-2011, 03:54 PM   #42 (permalink)
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Quote:
Originally Posted by 96SATSL View Post
So, got some coroplast at a local shop. $20 for a 4'x8'. Not bad at all.
You did better than me. $20 is a fair price.

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Old 11-03-2011, 02:06 PM   #43 (permalink)
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This is the closest thread that I have seen for modifying Saturn cars. I have an '07 Ion 2 and was always wandering what can be done for these cars. I do have one question though. What are the spats for and how hard is it to mount? I to am wanting to keep my car is OEM as possible, but do all that I can to get the most MPG for my $$.
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Old 11-03-2011, 09:41 PM   #44 (permalink)
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I have a SL2 and you are my new hero Alex. I was hoping you would hit 60 mpg. Let us know so we can celebrate.
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Old 11-07-2011, 05:30 AM   #45 (permalink)
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Hey all,

So I was a bit busy this weekend... Put on the full smooth belly pan on the car. A little aluminum and coroplast goes a long way. I will record any changes. Also can take some photos if anyone is interested.


-Alex

Unfortunately its getting a little cold, so I am am afraid efficiency will drop a little.
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Old 11-07-2011, 05:33 AM   #46 (permalink)
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Quote:
Originally Posted by kendals View Post
What are the spats for and how hard is it to mount? .
The wheel spats are basically a way of deflecting air from hitting the leading edge of the tires front and back. Directing the air around or under is better than head on. They are supper easy to mount. That was the first mod I did. 20 minutes to make and mount. Let me know if you want some better shots of them.
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Old 11-08-2011, 01:24 AM   #47 (permalink)
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Ok here are some pics of the most current updates.

I installed the lower partial grill block. Will watch temperatures and make sure everything is good.

Open in center for partial flow:


Full under belly pan. I did notice longer coast times, and maintained speeds.


Next I constructed a rear diffuser out of coroplast. I mounted it tonight.

Also visible above is the belly pan which goes all the way back.



I averaged 52 MPG on the way to work today, without the diffuser or lower grill block.
Aside from the trunk lid extension, I think the mods are at their peak. Not much more I can do. Aside from rear wheel skirts, which I wont do; they will never look OEM.

-Alex
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Old 11-08-2011, 01:45 AM   #48 (permalink)
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I have to say, VERY nice mods ! Nice job !
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Old 11-08-2011, 02:36 PM   #49 (permalink)
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96SATSL -

If you ever get the car raised up on a lift would be neat to see pictures of the belly pan in all it's glory.

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Old 11-08-2011, 04:36 PM   #50 (permalink)
tru
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did you take nay pictures detailing the diffuser?

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