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Old 05-31-2012, 11:53 AM   #61 (permalink)
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Join Date: Apr 2011
Location: Tacoma WA
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Woody - '96 Dodge Ram 2500 SLT
Team Cummins
90 day: 23.82 mpg (US)

Avion and Woody - '96 Dodge/Avion Ram 2500/5th wheel combo
90 day: 15.1 mpg (US)

TD eye eye eye - '03 Volkswagen Beetle GLS
90 day: 49.05 mpg (US)

Mule - '07 Dodge Ram 3500 ST
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Here is the mechanical portion of my dual fan installation.
I started out with a spare shroud. I needed the shroud to mount the large window washer fluid bottle. It is tall and complicated, has a low level sensor, and is already plumbed as my water/methanol system tank.
I used that same galvanized channel to make a bridge between the left and right sides.




The shroud was a freebie from a fellow dodge guy. it was cracked in the center from too many times of sitting on there while installing injectors, changing timing, etc
It was filthy greasy, and I only cleaned the left and right sides of it.
Once I had it braced, I cut away the nasty cracked part.


Now I had a place to start mounting the fans.



Fans on the rails.



I had to trim the fans to fit, and the remaining shroud. I mounted one edge with self tappers into the rail, and the bottom edge with the typical 1/4" threaded rod and nuts.
A chunk of folded coroplast sealed off the bottom edge.


I had to remove the oil filler from the front cover to install the fans, but I can work the whole assembly in there in one piece.



Things are tight!



I could leave the radiator hoses all connected. I will add another strap at the top for security, and cover that all up with a piece of scrap diamond plate. There is a gap at the front of the radiator that will take a wrench and drop it between the radiator and aftercooler. I have always wanted to close that up.



Belly pan--CHECK
Fillet fairings
Electric fans--CHECK
bumper
Grille
Testing aeroshell

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2007 Dodge Ram 3500 SRW 4x4 with 6MT
2003 TDI Beetle
2002 TDI Beetle

currently parked - 1996 Dodge 2500 Cummins Turbodiesel
Custom cab, auto, 3.55 gears

Last edited by skyking; 05-31-2012 at 02:56 PM..
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Old 06-01-2012, 08:25 PM   #62 (permalink)
MPG Militia HMV-25E80+A
 
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Join Date: Mar 2011
Location: Vermont, USA
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FrankenJetta D - '90 Volkswagen Jetta GL
Boat tails and more mods
Diesel
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90 day: 64.35 mpg (US)
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Didn't get the tail done, but did make quite a bit of progress tonight. Will post pics in my tail thread. I'll be in Montreal on the 10th so I'll have to have it finished by close of business Thursday, the 7th. I'd rather try to cross the border with a mostly completed car instead of how it looks now.
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It is always very amusing how our imagination is put to the test when overcoming reality. Redyaris
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Old 06-04-2012, 09:02 PM   #63 (permalink)
MPG Militia HMV-25E80+A
 
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Join Date: Mar 2011
Location: Vermont, USA
Posts: 823

FrankenJetta D - '90 Volkswagen Jetta GL
Boat tails and more mods
Diesel
TEAM VW AUDI Group
90 day: 64.35 mpg (US)
Thanks: 191
Thanked 144 Times in 98 Posts
Ok, I'm as far as I'm going to go for a while. It is blue, just not the same blue as the rest of the car. Next run will probably to finish, finish the tail.

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It is always very amusing how our imagination is put to the test when overcoming reality. Redyaris
Boat tail project
How to gently bump start during EOC
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Old 06-04-2012, 09:13 PM   #64 (permalink)
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Join Date: Apr 2011
Location: Tacoma WA
Posts: 1,399

Woody - '96 Dodge Ram 2500 SLT
Team Cummins
90 day: 23.82 mpg (US)

Avion and Woody - '96 Dodge/Avion Ram 2500/5th wheel combo
90 day: 15.1 mpg (US)

TD eye eye eye - '03 Volkswagen Beetle GLS
90 day: 49.05 mpg (US)

Mule - '07 Dodge Ram 3500 ST
Thanks: 743
Thanked 528 Times in 344 Posts
Looks great man!
I'm done as far as any challenge is concerned. My truck is back in the transmission shop again. They did not get it right the first time and I won't have it back for days now.
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2007 Dodge Ram 3500 SRW 4x4 with 6MT
2003 TDI Beetle
2002 TDI Beetle

currently parked - 1996 Dodge 2500 Cummins Turbodiesel
Custom cab, auto, 3.55 gears
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Old 06-08-2012, 10:22 AM   #65 (permalink)
Master EcoModder
 
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Join Date: Apr 2011
Location: Tacoma WA
Posts: 1,399

Woody - '96 Dodge Ram 2500 SLT
Team Cummins
90 day: 23.82 mpg (US)

Avion and Woody - '96 Dodge/Avion Ram 2500/5th wheel combo
90 day: 15.1 mpg (US)

TD eye eye eye - '03 Volkswagen Beetle GLS
90 day: 49.05 mpg (US)

Mule - '07 Dodge Ram 3500 ST
Thanks: 743
Thanked 528 Times in 344 Posts
Still totally derailed
I may get it back this afternoon, but I have to put all the bellypan back on before moving forward, ARGH!
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2007 Dodge Ram 3500 SRW 4x4 with 6MT
2003 TDI Beetle
2002 TDI Beetle

currently parked - 1996 Dodge 2500 Cummins Turbodiesel
Custom cab, auto, 3.55 gears
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Old 06-08-2012, 10:36 AM   #66 (permalink)
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I'm declaring Jethro the winner!!! GREAT JOB!!!!!!!!!!!!


CONGRATULATIONS! Jethro is the DUDE!

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