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Old 11-22-2009, 09:32 PM   #61 (permalink)
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Just got it back in!

I decided to remove the old axle seals and install the new ones once the tranny was installed because in is easy and there's lot's of room to work under there. Plus, I'm impatient and couldn't wait to pick up the seals on Tuesday.

The chain hoist worked fantastically well. The way I set it up you could change the centre of gravity by moving the position of the hook on the rod. This allowed the tranny to be tilted /swung to get it into position much more easily than from a jack below. I just left my lift hook bolted to the tranny as it would have been tricky to unbolt. I used the jack to support the weight when I needed to change the hook position.

Of course there had to be a problem. I got it into place and was trying to get it that last bit so I could get the bolts in. Then I noticed a small problem. Two pins and no holes to go into. After a short mild panic that the early and late gen1 trannies were different, I calmed down and attempted to spin the extra one out of the tranny with a vise grip. I guess the tranny had an extra pin from it's last home corroded in. It came out without too much trouble. After that it was smooth sailing.

I decided to leave the struts / brake / axle assembly attached at the top. They just hang from the strut mount. Saved a few bolts and any crazy brake bleeding.

Pics later...

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Old 11-23-2009, 09:23 AM   #62 (permalink)
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Wooohooo, hard work is all done then, right?
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Old 11-23-2009, 01:33 PM   #63 (permalink)
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You work fast, man.

Which reminds me: I should quit reading threads. I have work to do.
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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



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Old 11-23-2009, 06:10 PM   #64 (permalink)
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Some more pics.

This is how I lifted the transaxle in. It was not dropped in from above. It was rolled under the car on a low dolly. The chain hoist was hung from the reinforced rafters above, aligned with a plum bob, the chain was lowered through the engine compartment, hooked on to the bracket and raised up. This allows the transaxle to be manipulated very easily which is fantastic because it needs to be tilted to easily clear the flywheel. The hood could be removed to give the required space for the chains but I just loosened it and propped it up further back with a longer rod.

This could be done with a regular engine hoist too, just drop it down instead of lifting it up

In the first picture the hoist is mounted in front of the car so I could lift the transaxle high enough to remove the seals and attach various brackets.



My transaxle lift bracket. Bolted just beside the bleeder nipple. It's a 1.5" x 3" x 3/8 thick flat bar drilled for the 1/2 inch x 5" high strength ready rod. You could use a grade 5 or better 1/2" bolt here too but it should be 5" or longer total to be able to balance and tilt the transaxle.



Here the transaxle is tilted down to the right to clear the flywheel and the frame on the right side. Note the position of the hook on the bolt. Balanced is to the extreme outside of the bolt.



That's where it sits. I'm leaving it there for "insurance" purposes.



This is the shot of the extra pin which gave me a start until I realized that it came from the last ICE. The confirmation was a paint stripe on the end of the pin when I got it out so It must have been pulled from the ICE side.

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Old 11-23-2009, 06:17 PM   #65 (permalink)
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Quote:
Wooohooo, hard work is all done then, right?
Sure is! BooYah!... Did i just type that?

Quote:
You work fast, man.

Which reminds me: I should quit reading threads. I have work to do.
1) I'm highly motivated on this project. 2) Me too...

p.s. Loving the boattail, Darin. You beat me to it. Looks fantastic.
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Vortex generators are old tech. My new and improved vortex alternators are unstoppable.

"It’s easy to explain how rockets work but explaining the aerodynamics of a wing takes a rocket scientist.


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Old 11-25-2009, 09:35 PM   #66 (permalink)
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it's alive!!!
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Vortex generators are old tech. My new and improved vortex alternators are unstoppable.

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Old 11-25-2009, 09:45 PM   #67 (permalink)
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Wow! Congrats.
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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



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Old 11-25-2009, 10:13 PM   #68 (permalink)
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Way to go..... Congrad from me too, you work really fast.
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Old 11-26-2009, 12:22 AM   #69 (permalink)
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Woo hoo!



That's a happy hybrid screen!

Had to post the quickie news flash because I wanted to finish the rest of the assembly/final torquing so we could take it for a spin tonight.

When I first turned on the ignition I got the triangle of death and the hybrid system red flashy car icon. I was worried but still had hope that after I finished bleeding the inverter coolant it would be fine. You have to turn the car off and on a few time and bleed in between and the third time I turned it on the bad lights went bye bye. I started it up and the ICE ran and charged the battery.

Now I must eat and recharge my batteries.
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bwilson4web (11-26-2009)
Old 11-26-2009, 03:51 AM   #70 (permalink)
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The Golden Egg - '93 Toyota Previa DX
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90 day: 57 mpg (US)

The Spaceship - '00 Honda Insight
Thanks: 100
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No, Thank you, Bob!

For the much appreciated hand holding, timely information and the soon to arrive tech tool.

And thanks to the Ecomodder support group... you know who you are...

Getting tags tomorrow!

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