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Old 03-25-2012, 11:38 AM   #51 (permalink)
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Project EconoPolo - '04 Volkswagen Polo Twist TDi
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Today I've been busy - I've been making rear wheel skirts/fairings.

First of all I made a cardboard template.


Then used some more of my acrylic plastic sheeting, cut out using the template with lots of spare around the edge.


Then I used a heatgun what I purchased this morning to bend around some edges and flare it out a bit for fitting round the tyres.


Here it is moulded and in position.


Then I got to cutting out one for the other side.


And some wider shots so you can see what's what.






Now the paint is drying and I'll fit the brackets in a couple of hours

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Old 03-25-2012, 12:05 PM   #52 (permalink)
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Could I ask where you got the gloss-finish black rubber? It certainly looks the business...

I'm also worried about making my car look too 'ghetto' as I think you called it!
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Old 03-25-2012, 12:37 PM   #53 (permalink)
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Project EconoPolo - '04 Volkswagen Polo Twist TDi
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On ebay, it's actually 4mm rally mud flap material. From JJC: JJC Rally Mud Flap Material 4mm MSA Spec Pair Blk | eBay

I got it for my Subaru but used it on the Polo instead :P
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Old 03-25-2012, 12:40 PM   #54 (permalink)
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Project EconoPolo - '04 Volkswagen Polo Twist TDi
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Here's one side fitted - much cleaner than the rest of the car lol

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Old 03-25-2012, 02:09 PM   #55 (permalink)
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My other job completed today, two inserts for wind deflecting the wiper blades:



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Old 03-26-2012, 08:37 PM   #56 (permalink)
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Errr, the front mud flaps are still on !
(They're a drag )
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Old 03-27-2012, 03:59 AM   #57 (permalink)
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Project EconoPolo - '04 Volkswagen Polo Twist TDi
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Noted, I'll sort those at the weekend
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Old 03-27-2012, 06:16 PM   #58 (permalink)
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Siitin - '98 Seat Cordoba Vario
90 day: 58.56 mpg (US)

VW Lupo 3L --> 2L - '00 VolksWagen Lupo 3L
Diesel
90 day: 104.94 mpg (US)

A8 luxury fuel sipper - '97 Audi A8 1.2 TDI 6 speed manual
90 day: 64.64 mpg (US)

Audi A4B6 Avant Niistäjä - '02 Audi A4b6 1.9tdi 96kW 3L
90 day: 54.57 mpg (US)

Tourekki - '04 VW Touareg 2.5TDI R5 6 speed manual
90 day: 32.98 mpg (US)

A2 1.4TDI - '03 Audi A2 1.4 TDI
90 day: 45.68 mpg (US)

A2 1.4 LPG - '02 Audi A2 1.4 (75hp)
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http://wwwm.coventry.ac.uk/researchn...%20Vehicle.pdf

Thats pretty similar car so effects are almost the same in your car. This means you can compare your Cd calculation results to those .
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Old 03-28-2012, 04:50 AM   #59 (permalink)
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Nice find that was good reading!
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Old 03-29-2012, 01:49 PM   #60 (permalink)
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Nice work so far and the coventry.ac.uk pdf gives a good idea what areas give the biggest gains.

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