Go Back   EcoModder Forum > EcoModding > DIY / How-to
Register Now
 Register Now
 

Reply  Post New Thread
 
Submit Tools LinkBack Thread Tools
Old 08-01-2012, 02:31 PM   #31 (permalink)
Master EcoModder
 
Join Date: Nov 2008
Location: 18603, USA
Posts: 759

The Crimson Crawler - '04 Hyundai Elantra GLS
90 day: 36.71 mpg (US)
Thanks: 221
Thanked 60 Times in 45 Posts
This is superb! I haven't been on much, but I remember when you started designing it - gives me some motivation to work on my EV conversion for sure!

  Reply With Quote
The Following User Says Thank You to Nevyn For This Useful Post:
NeilBlanchard (08-01-2012)
Alt Today
Popular topics

Other popular topics in this forum...

   
Old 08-10-2012, 03:15 PM   #32 (permalink)
312
EcoModding Lurker
 
Join Date: Aug 2012
Location: Chicago
Posts: 8
Thanks: 1
Thanked 1 Time in 1 Post
Awesome!
  Reply With Quote
The Following User Says Thank You to 312 For This Useful Post:
NeilBlanchard (08-14-2012)
Old 08-10-2012, 11:06 PM   #33 (permalink)
Master EcoModder
 
NeilBlanchard's Avatar
 
Join Date: May 2008
Location: Maynard, MA Eaarth
Posts: 7,907

Mica Blue - '05 Scion xA RS 2.0
Team Toyota
90 day: 42.48 mpg (US)

Forest - '15 Nissan Leaf S
Team Nissan
90 day: 156.46 mpg (US)

Number 7 - '15 VW e-Golf SEL
TEAM VW AUDI Group
90 day: 155.81 mpg (US)
Thanks: 3,475
Thanked 2,950 Times in 1,844 Posts
I'm back from a week off, so I'll get a little done. I've got a paying drafting job next week so there will be another brief pause...
__________________
Sincerely, Neil

http://neilblanchard.blogspot.com/
  Reply With Quote
The Following User Says Thank You to NeilBlanchard For This Useful Post:
aerohead (10-13-2012)
Old 08-13-2012, 10:32 PM   #34 (permalink)
Master EcoModder
 
NeilBlanchard's Avatar
 
Join Date: May 2008
Location: Maynard, MA Eaarth
Posts: 7,907

Mica Blue - '05 Scion xA RS 2.0
Team Toyota
90 day: 42.48 mpg (US)

Forest - '15 Nissan Leaf S
Team Nissan
90 day: 156.46 mpg (US)

Number 7 - '15 VW e-Golf SEL
TEAM VW AUDI Group
90 day: 155.81 mpg (US)
Thanks: 3,475
Thanked 2,950 Times in 1,844 Posts
I glued another layer and then I had to cut another 8 sheets, so as to have all the parts for another 3 layers. If I cut 6 more sheets I can glue up another 6 layers. So, that would be another 18" of the car.

As I mentioned, I'm working this week, so pictures should be possible next week.
__________________
Sincerely, Neil

http://neilblanchard.blogspot.com/
  Reply With Quote
The Following 3 Users Say Thank You to NeilBlanchard For This Useful Post:
aerohead (10-13-2012), Christ (10-23-2012), JethroBodine (08-13-2012)
Old 08-13-2012, 11:36 PM   #35 (permalink)
Master EcoModder
 
HyperMileQC's Avatar
 
Join Date: Sep 2011
Location: Laval, QC
Posts: 528

Trollinsight (Retired) - '00 Honda Insight
Team Honda
Gen-1 Insights
90 day: 68.06 mpg (US)

Redsight - '01 Honda Insight
Team Honda
Gen-1 Insights

Carole - '05 Toyota Corolla Xrs
Team Toyota

Brise-Fer - '05 Toyota Echo
Team Toyota
Thanks: 311
Thanked 93 Times in 69 Posts
Send a message via MSN to HyperMileQC
This is a fabulous thread! I love the fact that you are building a 100% DIY EV. Can't wait to see this thread evolve!

Great project!
__________________
Trollinsight Modding Thread

2000 Honda Insight MT Silverstone Metallic #95 (CAN) 131K mi. 81.7 Lmpg
Best Tank : 100.06 MPG (US) | 120.2 MPG (Imp) | 2.35 L/100Km | 42.54 Km/L
Best commute : 130.8 MPG (US) | 157.1 MPG (Imp) | 1.8 L/100Km | 54.84 Km/L
Best Trip : 111.8 MPG (US) | 134.3 MPG (Imp) | 2.1 L/100Km | 47.53 Km/L

Last edited by HyperMileQC; 08-14-2012 at 12:02 AM..
  Reply With Quote
The Following User Says Thank You to HyperMileQC For This Useful Post:
NeilBlanchard (08-14-2012)
Old 08-20-2012, 09:07 PM   #36 (permalink)
Master EcoModder
 
NeilBlanchard's Avatar
 
Join Date: May 2008
Location: Maynard, MA Eaarth
Posts: 7,907

Mica Blue - '05 Scion xA RS 2.0
Team Toyota
90 day: 42.48 mpg (US)

Forest - '15 Nissan Leaf S
Team Nissan
90 day: 156.46 mpg (US)

Number 7 - '15 VW e-Golf SEL
TEAM VW AUDI Group
90 day: 155.81 mpg (US)
Thanks: 3,475
Thanked 2,950 Times in 1,844 Posts
I've glued up another 6" and I've now got a nice random orbital palm sander, that makes a much smoother surface than before. I still need to do a lot more shaping inside the hood area before I glue any more layers to it. Here's pictures from today:

__________________
Sincerely, Neil

http://neilblanchard.blogspot.com/
  Reply With Quote
The Following 2 Users Say Thank You to NeilBlanchard For This Useful Post:
aerohead (10-13-2012), Christ (10-23-2012)
Old 08-27-2012, 08:42 AM   #37 (permalink)
Master EcoModder
 
NeilBlanchard's Avatar
 
Join Date: May 2008
Location: Maynard, MA Eaarth
Posts: 7,907

Mica Blue - '05 Scion xA RS 2.0
Team Toyota
90 day: 42.48 mpg (US)

Forest - '15 Nissan Leaf S
Team Nissan
90 day: 156.46 mpg (US)

Number 7 - '15 VW e-Golf SEL
TEAM VW AUDI Group
90 day: 155.81 mpg (US)
Thanks: 3,475
Thanked 2,950 Times in 1,844 Posts
I now have a 24" deep piece and a 20" deep piece -- they are held together with four 1/2" dowel rods for the moment. I have to nearly finish the shaping inside the motor bay while it is accessible from the back before I glue these together.



Here is the front 44" resting on the ground -- looking kinda' like the CarBEN EV5 Ranch?



Okay, now in the proper orientation:



As a reminder, here is the latest animated video of the SketchUp model:

__________________
Sincerely, Neil

http://neilblanchard.blogspot.com/

Last edited by NeilBlanchard; 08-27-2012 at 10:56 AM..
  Reply With Quote
The Following 3 Users Say Thank You to NeilBlanchard For This Useful Post:
2009Prius (08-29-2012), aerohead (10-13-2012), Christ (10-23-2012)
Old 08-27-2012, 07:33 PM   #38 (permalink)
Master EcoModder
 
NeilBlanchard's Avatar
 
Join Date: May 2008
Location: Maynard, MA Eaarth
Posts: 7,907

Mica Blue - '05 Scion xA RS 2.0
Team Toyota
90 day: 42.48 mpg (US)

Forest - '15 Nissan Leaf S
Team Nissan
90 day: 156.46 mpg (US)

Number 7 - '15 VW e-Golf SEL
TEAM VW AUDI Group
90 day: 155.81 mpg (US)
Thanks: 3,475
Thanked 2,950 Times in 1,844 Posts
Question for those folks with experience shaping foam -- what works for smoothing small-ish concave surfaces?
__________________
Sincerely, Neil

http://neilblanchard.blogspot.com/
  Reply With Quote
Old 08-27-2012, 09:49 PM   #39 (permalink)
MPG Militia HMV-25E80+A
 
JethroBodine's Avatar
 
Join Date: Mar 2011
Location: Vermont, USA
Posts: 823

FrankenJetta D - '90 Volkswagen Jetta GL
Boat tails and more mods
Diesel
TEAM VW AUDI Group
90 day: 64.35 mpg (US)
Thanks: 191
Thanked 144 Times in 98 Posts
Looking good, Neil.

A guy at work said that he saw the tv show you were on.
__________________


Quote:
It is always very amusing how our imagination is put to the test when overcoming reality. Redyaris
Boat tail project
How to gently bump start during EOC
  Reply With Quote
Old 09-02-2012, 10:26 PM   #40 (permalink)
Master EcoModder
 
NeilBlanchard's Avatar
 
Join Date: May 2008
Location: Maynard, MA Eaarth
Posts: 7,907

Mica Blue - '05 Scion xA RS 2.0
Team Toyota
90 day: 42.48 mpg (US)

Forest - '15 Nissan Leaf S
Team Nissan
90 day: 156.46 mpg (US)

Number 7 - '15 VW e-Golf SEL
TEAM VW AUDI Group
90 day: 155.81 mpg (US)
Thanks: 3,475
Thanked 2,950 Times in 1,844 Posts
I added 4" to the second piece (photos to come), and I've now glued up another 6" (sections 11-13) for a total of 4'-6" of the front:



The gluing is slower now because the sections hang off my table too far (as you can see) -- I need to make a table the is ~6'x6' for the middle part of the car. All 4 battery bays have started -- the outer 2 extend just 2" forward, and the center 2 extend 6" forward.

__________________
Sincerely, Neil

http://neilblanchard.blogspot.com/
  Reply With Quote
The Following User Says Thank You to NeilBlanchard For This Useful Post:
Christ (10-23-2012)
Reply  Post New Thread






Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Content Relevant URLs by vBSEO 3.5.2
All content copyright EcoModder.com