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Old 01-10-2012, 09:31 PM   #61 (permalink)
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Quote:
Originally Posted by Harlan View Post
Currently working on a steam injection mod for an RX8. The idea is to preheat the intake charge and then cool the engine. I've got the cooling the engine part down, but metering the water and producing good steam has been a problem. Wizardman is way off in his explanation, but I've suffered from a lot of the same design problems so I figure he actually had a system built. Reworking the design now, and will post an individual thread once I have results. You can see my progress so far on the RX8Club forums under the "Research Experimental 8" thread.
can you send me a link to this?

I think there is a HUGE opportunity here, and I've got a simple idea to help you out.

doug

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Old 01-10-2012, 09:59 PM   #62 (permalink)
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Quote:
Originally Posted by drmiller100 View Post
can you send me a link to this?

I think there is a HUGE opportunity here, and I've got a simple idea to help you out.

doug
Doug, this might be the link you are requesting. Hope that helps. Fascinating ideas (heat recovery for steam injection).
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Old 01-10-2012, 10:17 PM   #63 (permalink)
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rx8club (dot) com (slash) showthread.php?t=226850
This is the link.
P.S. Methanol and water injection works like a binary rankine cycle. The methanol makes the water evaporate/boil at a lower temperature. Methanol only isn't as good for removing heat, but adds a lot more octane to the fuel itself.
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Old 01-10-2012, 11:04 PM   #64 (permalink)
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I always though a ultrasonic water vaporizer(like an aquarium mist device) immersed in some pure water that was heated by engine coolant under throttle body vacuum would be an interesting way to get water vapor/steam into the combustion chamber. This would allow you to recirculate some thermal energy that would othewise be rejected by the radiator back to the combustion process. The other thing it would allow is cleaner combustion chambers, and associated components-not too mention lean burn and timing flexibility. Also control of the rate of vaporization can be accomplished by controling the vacuum pressure seen by the vaporizing rig.



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Old 01-10-2012, 11:18 PM   #65 (permalink)
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An ultrasonic mister would work, but depending on your engine vacuum/coolant temp it would be unnecessary due to the lower boiling point at vacuum. Also water injection and steam injection act as internal coolants. You can quickly see your coolant temps drop off when injecting, so depending on amount injected/engine load you might run out of useable coolant heat as the thermostat pinches down. Also as stated before controlling the amount/moisture content of the injected steam is the devil in the details.
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Old 01-11-2012, 01:21 PM   #66 (permalink)
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Quote:
Originally Posted by Harlan View Post
An ultrasonic mister would work, but depending on your engine vacuum/coolant temp it would be unnecessary due to the lower boiling point at vacuum. Also water injection and steam injection act as internal coolants. You can quickly see your coolant temps drop off when injecting, so depending on amount injected/engine load you might run out of useable coolant heat as the thermostat pinches down. Also as stated before controlling the amount/moisture content of the injected steam is the devil in the details.


Ultrasonic devices are fantastic at generating very small water droplets. Couple that with elevated temps, and the vacuum as you mention and it will provide for a very elegant way to transfer thermal mass from your coolant system directly to the combustion chamber. If I were designing a system like this I would create a device that would allow a useable and functional minimum of water vapor to be injected(or boiled by coolant temps at vacuum conditions) with the Ultrasonic off, and use the ultrasonic to help control the process to the desired setpoint from there. The ultrasonic could also be sized and activated so that during low vacuum conditions(acceleration) that minimums of water vapor content could be met. The ultrasonic misters can be controlled-simple on/off, or other by other more precise means(similar to a light dimmer on your wall for AC systems).

I wouldn't think that your temps wouldn't drop significant amounts, but perhaps stabilize at a slightly lower temp. Remember we are preheating the water to coolant temp before ultrasonically vaporizing it instead of injecting cold water like the systems that use pumps and all-I could see how the latter would decrease the coolant temps by a much larger amount. Also the water vapor in the combustion chamber would change the heat transfer characteristics of the combustion process(allow more combustion heat to potentially be rejected into the cylinder walls) and so a new coolant temperature might need to be investigated to get a coolant temperature which doesn't give or take away heat from the combustion event.

So all in all were taking thermal energy from the coolant system(that would otherwise be wasted through the radiator) adding it to water, vaporizing the water ultrasonically(which will cool the water a certain amount) and adding this to the intake stream. Essentially we are increasing the thermal mass of the intake air and more closely thermally bridging the intake, combustion, and coolant processes/systems.
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http://forums.tdiclub.com/showthread...=306799&page=4

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Old 01-11-2012, 09:37 PM   #67 (permalink)
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if you do the math, it takes a LOT of energy to evaporate or boil water to vapor. Way more energy then exists in the air.

I think the secret to this is to look at what happens on the compression stroke - absolute pressure goes from 10psi to 100 psi or something, and all the vapor turns back to liquid, sucking some of the heat up and slowing detonation.

Then, ignition and everything starts burning. As the fuel and air burn, they give off heat. LOTS of heat.

I think if you had SMALL droplets, this heat would turn the liquid water to steam, giving more thrust on the piston, as well as a LOT more controlled pressure.

Further, this would limit the absolute temperature of the burn event, lowering emissions due to the reduction of NOX.

An absolute win win win for lean burn.
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Old 01-11-2012, 09:40 PM   #68 (permalink)
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When done, I think the secret is to inject a bunch of very small droplet liquid water into the intake tract.
Hmmmm.... What do we have which can do this????

A fuel injector. So, we run 50 psi of water to a fuel injector located in the runner right next to the existing fuel injector. Then we piggy back the water injector to the fuel injector.

The more fuel, the more water.

I think twice as much water as fuel is a good place to start, once the engine gets up to speed of course.
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Old 01-11-2012, 10:44 PM   #69 (permalink)
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Josh:

The problem is that an ultrasonic device does not boil the water, it makes it into a mist. This in itself does not transfer heat. The mist evaporating in the air does, however that removes heat from the air, which goes counter to my end goal. It's great for small droplet size for water injection, but not so much for steam injection.
The latent heat of vaporization of water is 2260 kj/kg
The specific heat capacity of water is 2kj/kg kelvin (or substitute celcius for kelvin.) So preheating with engine coolant is pretty pointless.
Don't mean to sound like an ass, but I've already been down similar roads on pen and paper myself.
Not saying that an ultrasonic mister isn't good for water injection. But if you are going down that road, a jar with a bubble stone routed as a throttle bypass would be much simpler and more reliable in the long run.

Quote:
Originally Posted by drmiller100 View Post
if you do the math, it takes a LOT of energy to evaporate or boil water to vapor. Way more energy then exists in the air.

I think the secret to this is to look at what happens on the compression stroke - absolute pressure goes from 10psi to 100 psi or something, and all the vapor turns back to liquid, sucking some of the heat up and slowing detonation.

Then, ignition and everything starts burning. As the fuel and air burn, they give off heat. LOTS of heat.

I think if you had SMALL droplets, this heat would turn the liquid water to steam, giving more thrust on the piston, as well as a LOT more controlled pressure.

Further, this would limit the absolute temperature of the burn event, lowering emissions due to the reduction of NOX.

An absolute win win win for lean burn.
When the compression stroke happens the water does boil, or more to the point it evaporates due to partial pressures (a fancy way of looking at dew-point or saturation point). Pressure increases, temperature also increases, this causes the saturation point of the air to get higher. The water the seeks a new equilibrium with the air removing heat in the process. The actual pressure changes very little (from the effect of the water that is), but the compression is much more efficient. Any remaining water, and the goal is to have remaining water, is then boiled as the temperature increases as the pressure DECREASES. Leading to lower combustion temperatures. This could all happen with simple water injection if you could insure ultra small water droplets in the combustion chamber, but the intake track is unintentionally a mechanical moisture separator on most cars making for huge amounts of wasted water. Also injecting steam allows you to recoup exhausted heat and preheat your intake at the same time.

The idea is that steam condensing in an airstream produces very small droplets. The smaller the droplet the better the heat transfer and the harder it is to mechanically separate. Add to that the air preheat as the water condenses, and you should have an efficiency booster with it's own anti detonation agent. I'll show my math, but the short story is that you should gain a couple kw of power out of the increased efficiency with a 1gph injection rate.




Quote:
Originally Posted by drmiller100 View Post
When done, I think the secret is to inject a bunch of very small droplet liquid water into the intake tract.
Hmmmm.... What do we have which can do this????

A fuel injector. So, we run 50 psi of water to a fuel injector located in the runner right next to the existing fuel injector. Then we piggy back the water injector to the fuel injector.

The more fuel, the more water.

I think twice as much water as fuel is a good place to start, once the engine gets up to speed of course.
Tried it. NACA tried it as well. It does help when lean burning in the hot zone while increasing fuel economy, but at stoic it does next to nothing, also in the lean burn zone that production cars use it would be pointless as well since the excess air is already taking the excess heat. Also I have inadvertently found out a few times twice as much water to fuel is way too much, both because you will start to have ignition problems and because you won't be able to reasonably carry that much water.

Here is the NACA study on water injection. It took me a whole night to decipher what it meant as the units are both foreign to me and some of them are not in common usage, so let me know if you have any trouble understanding it. It pretty much lays out what water injection can and can't do.
world wide web (dot) turbotuning (dot) net/Artikel/naca-wr-e-264.pdf

I'm sorry if I seem argumentative, but I have been researching this for a while. I've already found a lot of things that either don't work or don't work well. All I need to do is find one that works.
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Old 01-12-2012, 12:09 PM   #70 (permalink)
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Harlan:
"Also injecting steam allows you to recoup exhausted heat and preheat your intake at the same time."

Surely this flies in the face of the principles underpinning a Heat-Engine (Carnot).
The only true efficiency gains of HAIs is that improved evaporation of the fuel in warmer air allows for a cleaner burn.

Dumping heat from the exhaust into the intake has (by Carnot) to lower the thermal efficiency of the cycle.

So only in the circumstances where the gains arising from improved fuel evap. outweighs the efficiency losses caused by lowering thermal efficiency should WAI be used. And then the system should only ever be driven by coolant heat - because disposing of the heat in the coolant has it's own efficiency wins (reduced rad opening/aero and coolant pumping), whereas exhaust heat is actually best serving the engine if remaining as hot as possible.


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