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Old 04-05-2015, 11:06 AM   #211 (permalink)
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Nice work! I need to work I my welding skills...

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Old 04-06-2015, 08:42 AM   #212 (permalink)
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Thanks guys. Its nice to have a quieter car again! First trip was the commute in today after fixing it. Back to normal noise levels (which still isn't super quiet haha).
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Old 04-08-2015, 07:11 PM   #213 (permalink)
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Tonight was time for another fix up on the Metro. It took me a while whilst driving the Metro to figure out, but I've had no backup lights for months now.

From a little digging online I found that the backup light switch, which is in the transmission, eventually goes bad and needs to be replaced. It is the thing with the wires right in the middle of the picture. Super easy to get to, thanks simple car.





When I pulled it out, I found that the tip has been worn down. Now, this really isn't even worn down all that much, we're talking about 1/32 of an inch or so. This kinda bugs me since the whole tip has at least 3/16 of travel in it. Why not place it lower in the transmission Suzuki (the real mfg of this car)???





So, me not wanting to really spend any money on the Metro if I don't have to decides that instead of spending $17 shipped from amazon or rockauto, I'm going to fix it! Thankfully, the tip is steel, so this wasn't a big deal. I whip out the welder and do some quick work. Yes, clamping on the tip was interesting and fun, but I made it work.

After I put my blog on the tip I ground it back down to the original profile, or quite close. I throw it back in the car and yay, backup lights work again... then they stop after a few throws into reverse... blah.





So, I take it out again and I test the switch. It does in fact work. If I push the plunger with my finger it works just fine. Back to the welder it goes again, this time I put a bigger blob on extending the entire tip about 1/32 to 1/16 of an inch. Again, I grind down the outer diameter so it actuates smoothly.

Back in the car, it works beautifully and I can actually SEE when backing up. More importantly guy/lady on their cell phone in a parking lot can see me when backing up.

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Old 04-08-2015, 09:09 PM   #214 (permalink)
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Yay, I love it when people FIX things!
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Old 04-15-2015, 11:32 AM   #215 (permalink)
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I got my alternator disable mod done last night. Its not complete (can't turn the alternator on), but that shouldn't be a problem.

More details here:

http://ecomodder.com/forum/showthrea...tml#post475537

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Old 04-21-2015, 09:44 AM   #216 (permalink)
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I gotta say I am really liking the alternator disable (as well as warmer weather). I've been hitting mid 60s on the SG on the way to work lately. Today was my best at 66.8 mpg, and it was only 38F out. The trip home has been mid to upper 50s. On shorter trips around town I'm seeing over 70 mpg. The SG tank average reset when I did the alt disable mod since I had to disconnect the battery. Since then I'm averaging just over 60 mpg on the tank.
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Old 04-21-2015, 10:32 AM   #217 (permalink)
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to me that is amazing!
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Old 04-22-2015, 08:44 AM   #218 (permalink)
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Thanks deejaa. The Metro is an impressive little car for how simple it is. If it had an aerodynamic body (and some taller gearing to go with it) it would be ridiculous.

I just filled up for the first time in about a month. Best (not short fill) tank yet of 50.9 mpg. Can't wait to see what I'm getting when it actually gets warm out.
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Old 04-22-2015, 09:05 AM   #219 (permalink)
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Very impressive, Daox! It seems as soon as I catch up to your Metro on the 90 day average, you pull away!

The Metro's deep gears should help it P&G a lot better than a higher geared car. There is always blessings and curses at the same time!
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Old 04-22-2015, 09:17 AM   #220 (permalink)
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Thanks BabyDiesel.

As it is stock, the Metro gears are actually quite appropriate for its engine size for cruising around 55 mph. Its not too happy at 65 mph. Too much time spent above peak bsfc on its chart. I do one trip a week at 65 mph and it KILLS my mileage haha. At 45 mph (what I primarily drive it at), its a bit too low on the bscf chart which means it takes a little P&G.

If I did a bunch of aeromods to reduce drag I'd, definitely want a taller geared trans to make up for the load reduction.

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