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Old 07-14-2020, 12:38 AM   #541 (permalink)
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Looks good. What prompted the choice in material? I've never used it either. Is it more rigid than coroplast?

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Old 07-14-2020, 02:10 AM   #542 (permalink)
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Never worked with AlumaCore before. Have never used a jigsaw before. The tight curves were too tight... Anyway, a hacksaw and a metal file and boxcutter cleaned it all up nicely.
Now you know why I like Polymetal. I've worked with Alumapanel scraps as well, but that had a pebbled finish. Another brand is GrimCo Maxmetal.

With a jigsaw you may need to do star turns for the light corners. Eat into the waste.
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Old 07-15-2020, 03:20 PM   #543 (permalink)
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Location: Coastal Southern California
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Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
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Quote:
Originally Posted by Ecky View Post
Looks good. What prompted the choice in material? I've never used it either. Is it more rigid than coroplast?
Actually, it was originally freebeard who talked up the "PolyMetal" brand of this stuff. I went shopping around for cheaper and found this brand (AluPoly). There are lots of brands. This 4'x8' 3 mm sheet was about $50. I drove about 40 miles round trip to get it. It is superior to coroplast in every way, though it is a little heavier. Still, it's just thin aluminum and thermoplastic, so it is much lighter than steel. Easy to cut. It can be hand bent into shape and it will hold the shape.

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... With a jigsaw you may need to do star turns for the light corners. Eat into the waste.
I think you are referring to what I did. I learned with hacksaw blades to cut a sharp round curve in sections. Works great. I am going to do another small or smallish test part today to practice before getting after the big spoiler where an error could waste my materials.
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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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Old 07-21-2020, 10:38 PM   #544 (permalink)
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Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
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Weighted shift knob--salvage style

This is my ratty ~0.9 - 1.1 pound weighted shift knob. Mishimoto's top rated one is 0.8 pounds and most are slightly heavier. Feels great shifting with it weighted. The shifts are easier and smoother.

All the parts were salvaged (free): skateboard wheel found in the street, plumbing line weight leftover from a sink remodel, two found nuts. I pressed one nut into the back of the wheel to "thread" the knob, tightened the weight in place on the shifter, and screwed the wheel down onto the weight. I used the second nut as a locking nut.



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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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Old 07-21-2020, 11:03 PM   #545 (permalink)
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You added weight to your car?!
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Old 07-22-2020, 11:36 AM   #546 (permalink)
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Location: Coastal Southern California
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Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

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90 day: 3671.43 mpg (US)
Thanks: 2,373
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Originally Posted by Xist View Post
You added weight to your car?!
I did, and it is right near the center, where it will aid cornering! lol
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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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Old 07-22-2020, 02:04 PM   #547 (permalink)
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The Van - '95 Chevy Astro Cl V8 Swapped
Team Chevy
90 day: 7.84 mpg (US)

The new bike - '17 Kawasaki Versys X 300 abs
Motorcycle
90 day: 71.94 mpg (US)

The Mercury - '95 Mercury Tracer Trio
Team Ford
90 day: 34.35 mpg (US)

Toyota - '22 Toyota Corolla Hatchback
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Do you pick this stuff up all the time or just when you know what you are looking for?
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1973 Fiat 124 Special
1975 Honda Civic CVCC 4spd
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1981 Kawasaki KZ650 CSR
1983 Kawasaki KZ1100-A3
1986 Nissan 300zx Turbo 5 spd
1995 Chevy Astro RWD (current project)
1995 Mercury Tracer
2017 Kawasaki VersysX 300
2022 Corolla Hatchback 6MT

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Old 07-22-2020, 03:33 PM   #548 (permalink)
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Location: Coastal Southern California
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Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
90 day: 3671.43 mpg (US)
Thanks: 2,373
Thanked 2,174 Times in 1,470 Posts
Quote:
Originally Posted by M_a_t_t View Post
Do you pick this stuff up all the time or just when you know what you are looking for?
If I see anything interesting, potentially useful, and not disgusting, I'll pick it up. If it is actually junk, such as a nut or bolt with even slightly damaged threads, it goes into the garbage or recycling. Most of this stuff came into my collection in the bicycle years when I covered lots of ground at a speed slow enough to notice what I pass.
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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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Old 07-22-2020, 06:26 PM   #549 (permalink)
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Join Date: Jun 2012
Location: Show Low, AZ
Posts: 12,236

Chorizo - '00 Honda Civic HX, baby! :D
90 day: 35.35 mpg (US)

Mid-Life Crisis Fighter - '99 Honda Accord LX
90 day: 34.2 mpg (US)

Gramps - '04 Toyota Camry LE
90 day: 35.39 mpg (US)

Don't hit me bro - '05 Toyota Camry LE
90 day: 30.49 mpg (US)
Thanks: 7,254
Thanked 2,232 Times in 1,722 Posts
Did you once turn a toy you found in the street into a shifter?
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Old 07-22-2020, 08:29 PM   #550 (permalink)
Cyborg ECU
 
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Join Date: Mar 2011
Location: Coastal Southern California
Posts: 6,299

Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
90 day: 3671.43 mpg (US)
Thanks: 2,373
Thanked 2,174 Times in 1,470 Posts
Quote:
Originally Posted by Xist View Post
Did you once turn a toy you found in the street into a shifter?
Maybe. Don't recall any, though. All of this is partly inspired by Joan Steiner's 2003 children's picture book Look-Alikes: the More You Look the More You See. I read that book almost daily to my daughter for a long time. That and I am riffing on Found Object art.


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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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