Go Back   EcoModder Forum > EcoModding > Fossil Fuel Free
Register Now
 Register Now
 

Reply  Post New Thread
 
Submit Tools LinkBack Thread Tools
Old 06-12-2008, 12:42 AM   #311 (permalink)
EV test pilot
 
bennelson's Avatar
 
Join Date: Jan 2008
Location: Oconomowoc, WI, USA
Posts: 4,435

Electric Cycle - '81 Kawasaki KZ440
90 day: 334.6 mpg (US)

S10 - '95 Chevy S10
90 day: 30.48 mpg (US)

Electro-Metro - '96 Ben Nelson's "Electro-Metro"
90 day: 129.81 mpg (US)

The Wife's Car - Plug-in Prius - '04 Toyota Prius
90 day: 78.16 mpg (US)
Thanks: 17
Thanked 663 Times in 388 Posts
Just got a phone message today from the machinist.

He has an adapter plate template done up for me!

I am hoping I can go see it tomorrow night. That way, he can work on it while I am out of town later.

It should be a piece of machined tin that we can put on the transmission and motor and see how they line-up and attach.

If everything looks good, he will go ahead and make a real version out of some thicker aluminum plate.

I think he also has the coupler parts done up!

__________________


300mpg.org Learn how to BUILD YOUR OWN ELECTRIC CAR CHEAP
My YouTube Videos
  Reply With Quote
Alt Today
Popular topics

Other popular topics in this forum...

   
Old 06-12-2008, 12:51 AM   #312 (permalink)
PaulH
 
MPaulHolmes's Avatar
 
Join Date: Feb 2008
Location: Maricopa, AZ (sort of. Actually outside of town)
Posts: 3,832

Michael's Electric Beetle - '71 Volkswagen Superbeetle 500000
Thanks: 1,362
Thanked 1,202 Times in 765 Posts
Quote:
Originally Posted by bennelson View Post
Just got a phone message today from the machinist.

He has an adapter plate template done up for me!

I am hoping I can go see it tomorrow night. That way, he can work on it while I am out of town later.
OOOH ya!!! This is getting good... Did you see the youtube guy that I mentioned awhile back with the ghetto home-made coupler. He made a new video that had one of his friends mooning the camera while they were working on the battery boxes. You missed it though, since Youtube banned it.

I can't wait to see how your coupler and adapter plate turn out!!! I'm so excited! Boomja! Make sure you take a really fancy picture of how they turn out. And that's an order!
__________________
kits and boards
  Reply With Quote
Old 06-12-2008, 12:58 AM   #313 (permalink)
EV test pilot
 
bennelson's Avatar
 
Join Date: Jan 2008
Location: Oconomowoc, WI, USA
Posts: 4,435

Electric Cycle - '81 Kawasaki KZ440
90 day: 334.6 mpg (US)

S10 - '95 Chevy S10
90 day: 30.48 mpg (US)

Electro-Metro - '96 Ben Nelson's "Electro-Metro"
90 day: 129.81 mpg (US)

The Wife's Car - Plug-in Prius - '04 Toyota Prius
90 day: 78.16 mpg (US)
Thanks: 17
Thanked 663 Times in 388 Posts
I also just took a look through Johhny Mullets post on his Metro Mods.

Looks like he has some good tips in there for dent repair and transmission work.

When I got the Metro back out into daylight, I could see the driver's side control arm mount doesn't look great. I think I need to poke around there, brush off the paint and rust, and figure what needs to be done to do some reinforcement welding in there.
__________________


300mpg.org Learn how to BUILD YOUR OWN ELECTRIC CAR CHEAP
My YouTube Videos
  Reply With Quote
Old 06-18-2008, 09:51 PM   #314 (permalink)
EV test pilot
 
bennelson's Avatar
 
Join Date: Jan 2008
Location: Oconomowoc, WI, USA
Posts: 4,435

Electric Cycle - '81 Kawasaki KZ440
90 day: 334.6 mpg (US)

S10 - '95 Chevy S10
90 day: 30.48 mpg (US)

Electro-Metro - '96 Ben Nelson's "Electro-Metro"
90 day: 129.81 mpg (US)

The Wife's Car - Plug-in Prius - '04 Toyota Prius
90 day: 78.16 mpg (US)
Thanks: 17
Thanked 663 Times in 388 Posts
Video update: Transmission Plate and coupler work

Here is another video to sate your electric conversion appetite.

__________________


300mpg.org Learn how to BUILD YOUR OWN ELECTRIC CAR CHEAP
My YouTube Videos

Last edited by bennelson; 06-19-2008 at 03:39 PM..
  Reply With Quote
Old 06-18-2008, 10:28 PM   #315 (permalink)
Batman Junior
 
MetroMPG's Avatar
 
Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,527

Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 54.46 mpg (US)

Even Fancier Metro - '14 Mitsubishi Mirage top spec
90 day: 70.75 mpg (US)

Appliance car Mirage - '14 Mitsubishi Mirage ES (base)
90 day: 62.14 mpg (US)
Thanks: 4,078
Thanked 6,976 Times in 3,612 Posts
That video will help a lot of other people visualize the issues involved in setting up a motor/transmission coupler.
__________________
Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



EcoModder
has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
  Reply With Quote
Old 06-18-2008, 11:14 PM   #316 (permalink)
Administrator
 
Daox's Avatar
 
Join Date: Dec 2007
Location: Germantown, WI
Posts: 11,203

CM400E - '81 Honda CM400E
90 day: 51.49 mpg (US)

Daox's Grey Prius - '04 Toyota Prius
Team Toyota
90 day: 49.53 mpg (US)

Daox's Insight - '00 Honda Insight
90 day: 64.33 mpg (US)

Swarthy - '14 Mitsubishi Mirage DE
Mitsubishi
90 day: 56.69 mpg (US)

Daox's Volt - '13 Chevrolet Volt
Thanks: 2,501
Thanked 2,587 Times in 1,554 Posts
Great progress Ben!

Its funny to see little parts like this. In the power transmission industry we make a very similar coupling. However, its slightly larger and can handle a little more torque (11,000 ft/lbs / 15,000 nm) as well as up to a 7.25" shaft.

http://pt.rexnord.com/products/coupl...s/wrapflex.asp




Here is one of the smaller ones.
__________________
Current project: A better alternator delete
  Reply With Quote
Old 06-19-2008, 02:10 AM   #317 (permalink)
PaulH
 
MPaulHolmes's Avatar
 
Join Date: Feb 2008
Location: Maricopa, AZ (sort of. Actually outside of town)
Posts: 3,832

Michael's Electric Beetle - '71 Volkswagen Superbeetle 500000
Thanks: 1,362
Thanked 1,202 Times in 765 Posts
Man, I sort of wish I would have gone to a shop too. He does really nice work. I bet your car will actually work!
__________________
kits and boards
  Reply With Quote
Old 06-19-2008, 08:10 AM   #318 (permalink)
Hi-Tech Redneck
 
Johnny Mullet's Avatar
 
Join Date: May 2008
Location: Ashtabula, Ohio
Posts: 1,436
Thanks: 6
Thanked 49 Times in 42 Posts
Send a message via AIM to Johnny Mullet Send a message via MSN to Johnny Mullet
Coming along pretty good so far!
__________________

GeoMetroforum.com - got mpg?
  Reply With Quote
Old 06-19-2008, 03:41 PM   #319 (permalink)
EV test pilot
 
bennelson's Avatar
 
Join Date: Jan 2008
Location: Oconomowoc, WI, USA
Posts: 4,435

Electric Cycle - '81 Kawasaki KZ440
90 day: 334.6 mpg (US)

S10 - '95 Chevy S10
90 day: 30.48 mpg (US)

Electro-Metro - '96 Ben Nelson's "Electro-Metro"
90 day: 129.81 mpg (US)

The Wife's Car - Plug-in Prius - '04 Toyota Prius
90 day: 78.16 mpg (US)
Thanks: 17
Thanked 663 Times in 388 Posts
Also, at the event I am working at, I met an electronics engineer who does lots of work with LEDs.

I mentioned how I would like to convert all the lighting on both the cycle and the Metro to LED. He mentioned how he has some great LED manufacturing contacts and builds custom LED drivers. He gave me his card.

Hopefully, I can get a hand from him in making some some kick-amps LEDs for my vehicles.
__________________


300mpg.org Learn how to BUILD YOUR OWN ELECTRIC CAR CHEAP
My YouTube Videos
  Reply With Quote
Old 06-26-2008, 07:39 PM   #320 (permalink)
EV test pilot
 
bennelson's Avatar
 
Join Date: Jan 2008
Location: Oconomowoc, WI, USA
Posts: 4,435

Electric Cycle - '81 Kawasaki KZ440
90 day: 334.6 mpg (US)

S10 - '95 Chevy S10
90 day: 30.48 mpg (US)

Electro-Metro - '96 Ben Nelson's "Electro-Metro"
90 day: 129.81 mpg (US)

The Wife's Car - Plug-in Prius - '04 Toyota Prius
90 day: 78.16 mpg (US)
Thanks: 17
Thanked 663 Times in 388 Posts
Just got a call from the machinist.

The did a new tin template, and it bolts up great between the transmission and motor end cap.

He has also welded the tranny spline and Lovejoy to each other.

He cut an access panel into the bottom of the transmission houseing so that we can get a hand in there to make the spider and everything line up. Then it will have a little custom cover to keep anything else from getting in there.

The machinist is leaving soon to go on vacation for two weeks.

Hopefully, in that time, I will get the new brushes for the motor and be less busy with work, so I can get something done on this project!!!!!!

__________________


300mpg.org Learn how to BUILD YOUR OWN ELECTRIC CAR CHEAP
My YouTube Videos
  Reply With Quote
Reply  Post New Thread


Tags
electric car, electro metro, geo, metro



Similar Threads
Thread Thread Starter Forum Replies Last Post
Metro taller transmission swap thread: +5% efficiency gain (taller final drive) MetroMPG EcoModding Central 36 02-11-2015 12:08 PM
Daox's 1997 Paseo Build Thread Daox EcoModding Central 241 11-13-2013 12:23 AM
DPoV's Jeepin' Build Thread DifferentPointofView EcoModding Central 26 12-16-2009 05:31 AM
The UnNamed Wagon's build thread - Let it begin! Work in Progress XFi EcoModding Central 38 08-01-2008 01:21 AM
Margo II: the build (project thread) AndrewJ Alternative Transportation 26 04-23-2008 02:23 PM



Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Content Relevant URLs by vBSEO 3.5.2
All content copyright EcoModder.com