09-07-2020, 12:17 PM
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#261 (permalink)
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Ecomodder
Join Date: Mar 2020
Location: Quebec Qc Canada
Posts: 52
Thanks: 10
Thanked 40 Times in 26 Posts
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1999 Acura EL aka Civic EX - Long due maintenance done
For 2-3 years the 4 original struts replacement was postponed on the 1999 Acura EL aka Honda Civic EX with more than 237 000 Km life now. The shocks (or dampers) were looking good and doing their job but the coil springs were fatigued. The car was lower at the front, on the driver side. It did not show much. The ride was OK but could have been better.
In the 2020 Spring, cheap coil spring spacers were added to the front left and to both rear struts. The spacers were of the 2 bolts adjustable type reputed for braking the springs. The spacers did not damage the small diameter springs spires but scratched the shocks tubes and caused annoying noises. But for the benefit of evening the front car heights, there was the “rake” improvement gotten from raising the back of the car. Improving the “rake” may also improve the aerodynamics performance.
So from May through August, the car rode with the coil spring spacers and some “funky” noises. The car wheels were balanced and aligned and the ride was OK. The cost of the fix was low. Then, wifey got tired of the noises and demanded a real “professional type” fix. Then, the adventure of struts replacement with new ones on a 21 year old car with many winters under the belts with eastern Canada harsh weather effect on suspension parts and bolts launched.
Youtube and Civic forums helped define the work to do and the various difficulties that were on the road to replacement.
The rear struts replacement was the highest challenge. The Lower Control Arm (LCA) bolts could be seized in the bushings requiring cutting the bolts to start. From there, the bolts, the link kits and LCA would have to be replaced plus the strut and spring assembly. Knowing all that, the LCA rear pair (Mevotech), the link kits (Mevotech) and the strut assemblies (Unity Automotive) were ordered online. The bolts were first looked for online and acquired locally cheaper as a kit of 6 bolts and nuts (Dorman 13508). The bolts are the same “grade 10” as the Honda bolts but the Dorman kit sells for little more than the price of one Honda LCA bolt. The Dorman bolts do not look the same as the Honda but I suppose they can still be trusted.
The work of cleaning the bolts end threads and putting penetrating oil daily started a week ahead of the parts delivery. Still, at first attempt of removal the first bolt head broke off. Then trying to turn the welded nut from the other side yielded no movement from the bolt shaft seized in the bushing and resulted in braking again. The impact driver turning both ways yielded no better results. Then the “sawsall” came as the best solution to limit time and useless suffering. The bolts and bushings were cut between the fork legs. Still some bolts shafts and heads remained “welded” solid and had to be worn down with a sharpening stone on a rotary tool (aka Dremel) to clear the bolts holes. The same operation was required for the link kits. One the bolts were removed and cleared. The rear strut installation was a breeze. The bolts under the car were installed covered of copper antiseize grease and tightened at the specified torque. Then “Rust Check – Coat and Protect” spray mixture was applied to all threads protruding from nuts and on nuts and heads in contact with any steel part.
The front struts replacement went much easier. All bolts were removed starting with penetrating oil 2 days ahead and the impact driver alternating tightening and unscrewing until the bolt gave sign of moving. Again, “Unity Automotive” strut and spring assemblies were used. The only difficulty arising was the “pointer index” needing to be rotated to fit in its place in the strut fork. Plumbers channelock pliers were used to twist the strut bottom in the fork as the top bolts in the engine compartment were tightened to avoid thread damage and the pinch bolt remained loose.
The car being more than 237,000 Km, big name struts with big price tag were out of consideration. On Carid.com “Unity” struts received a 4.8/5 satisfaction rating from 217 reviewers. So I thought, I could trust these China made struts. After all, big names struts are, as most now also made in China (Moog). The price tag has something to do with the longer the name is been in the market and the amount invested in publicity of the brand. Let see how long the “Unity Automotive” last on a car driven about 10,000 Km a year.
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Acel
See many mods in detail with results on my modification thread for my 1999 Acura EL, similar to US Civic EX
Facts, please, give me the facts! Theoretical knowledge is verified by empirical knowledge! Check Einstein's General Relativity Theory E=MC^2! Every few years some new astrophysics observation and data prove some of Einstein's theory predictions more than a century old.
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09-10-2020, 09:50 AM
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#262 (permalink)
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Batman Junior
Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,534
Thanks: 4,082
Thanked 6,979 Times in 3,614 Posts
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tinkering time
Here's the "vehicle" I've been spending all my tinkering time on the last couple of weeks:
I've been modifying this trailer to fit a different sailboat model than it was originally built for: changing pad height/locations, lowering the suspension, raising the fenders, relocating the tongue jack, making a guide for the keel, adding a winch, adding an extendable tongue.
Generally having fun playing with a stick welder.
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09-16-2020, 09:21 PM
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#263 (permalink)
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Cyborg ECU
Join Date: Mar 2011
Location: Coastal Southern California
Posts: 6,299
Thanks: 2,373
Thanked 2,174 Times in 1,470 Posts
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Very nice.
__________________
See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.
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09-17-2020, 05:45 PM
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#264 (permalink)
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Batman Junior
Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,534
Thanks: 4,082
Thanked 6,979 Times in 3,614 Posts
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I was STILL working on it today... but I think the welding is done... for this year.
Boat has to come out within the next week or 2!
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09-17-2020, 07:18 PM
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#265 (permalink)
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Cyborg ECU
Join Date: Mar 2011
Location: Coastal Southern California
Posts: 6,299
Thanks: 2,373
Thanked 2,174 Times in 1,470 Posts
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Spent way too much time doing cosmetic repairs to the shifter, boot, and trim plate on my daughter's car this week. But it looks almost like new. Shifter knob had peeling silver paint, all the leather had gone pale with hand oils, and the black trim plate was peeling and permanently stained in three places. This look took multiple coats and sanding. Black plastidip, metalic silver paint, matte clear coat:
__________________
See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.
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09-18-2020, 08:13 AM
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#266 (permalink)
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Master EcoModder
Join Date: Jun 2013
Location: Texas
Posts: 451
Thanks: 1,838
Thanked 127 Times in 106 Posts
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Simple Job Today
I have three vehicles. All have "maintenance free" batteries. So I went out and checked the water level in each. Two had one almost dry cell. Why do they tell me they are "maintenance free" when they are obviously not?
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09-21-2020, 12:11 AM
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#267 (permalink)
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Master EcoModder
Join Date: Apr 2011
Location: Tacoma WA
Posts: 1,399
Thanks: 743
Thanked 528 Times in 344 Posts
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I'm a little behind here. I finished the 1 ton a few weeks ago.
the 16K TK tilt trailer on the left:
I did the brakes and new pigtail, junction box, safety switch and emergency brake battery, and replaced the rotten oak deck with Brazilian apitong hardwood. I got a paint match and painted the upper surfaces, replaced the nonskid patches on the fenders where I step out of the excavator.
This week:
20 ton tilt deck:
Welded new hinges on my chain lockup thing, then cleaned, sanded and painted the rails, frame, and wheels.
Dump truck:
sanded primed and painted that black box on the right side. It houses a fuel pump for offroad fuel for the excavators.
Painted the wheels.
Prepped and painted the dump box.
Traded in the old excavator for a new JD 35G mini with cab, heat, air, angle blade.
The dump box was my first foray into shooting metallic paint. It schooled me a bit. In the end, I had to devise a scheme to control overspray on the upwards facing surfaces. I masked them off, then painted above the needed 3 coats. Peel off a tier of paper all around and move down, repeat.
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2007 Dodge Ram 3500 SRW 4x4 with 6MT
2003 TDI Beetle
2002 TDI Beetle
currently parked - 1996 Dodge 2500 Cummins Turbodiesel
Custom cab, auto, 3.55 gears
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09-23-2020, 08:15 PM
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#268 (permalink)
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Cyborg ECU
Join Date: Mar 2011
Location: Coastal Southern California
Posts: 6,299
Thanks: 2,373
Thanked 2,174 Times in 1,470 Posts
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Repaired a mangled wheel well liner on my daughters car with some vinyl I bought.
Then she and her boyfriend took off to get drinks and didn't even take my order.
I need to increase my rates.
__________________
See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.
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09-24-2020, 09:11 PM
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#269 (permalink)
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マット
Join Date: Nov 2015
Location: Indiana
Posts: 718
Thanks: 131
Thanked 258 Times in 188 Posts
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Quote:
Originally Posted by California98Civic
I need to increase my rates.
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This sounds like something my Dad would say.
Found a mangled 2.5T aluminum floor jack while delivering my morning route. Took it apart. Looks like stainless steel fasteners, most were in good condition. Threw the bent up aluminum in my scrap pile (mostly soda cans) and kept the only flat parts (triangle-ish pieces at end of pic). I also got a hydraulic cylinder, haven't confirmed if it still works or not yet, and some steel brackets/plates.
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1973 Fiat 124 Special
1975 Honda Civic CVCC 4spd
1981 Kawasaki KZ750E
1981 Kawasaki KZ650 CSR
1983 Kawasaki KZ1100-A3
1986 Nissan 300zx Turbo 5 spd
1995 Chevy Astro RWD (current project)
1995 Mercury Tracer
2017 Kawasaki VersysX 300
2022 Corolla Hatchback 6MT
https://www.youtube.com/channel/UC6s...LulDUQ8HMj5VKA
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09-25-2020, 12:31 AM
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#270 (permalink)
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Master EcoModder
Join Date: Dec 2012
Location: Pennsylvania
Posts: 506
Woody - '90 Mercury Grand Marquis Wagon LS Last 3: 19.57 mpg (US) Brick - '99 Chevrolet K2500 Suburban LS Last 3: 12.94 mpg (US) M. C. - '01 Chevrolet Impala Base 90 day: 18.73 mpg (US) R. J. - '05 Ford Explorer 4wd 90 day: 16.66 mpg (US)
Thanks: 936
Thanked 34 Times in 28 Posts
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I've been working on the 90 Grand Marquis in the last 10 days or so. One thing led to another.
Most Fuel Lines have been replaced.
Air Filter, Fuel Filter, Oil, Oil Filter - All new now.
3 NiCop Brake Lines - Bought.
Rear Brake Drum Cylinders - Need replaced.
On subject of the 2005 Explorer, I had a 22 MPG trip today; mostly on HWY driving. Not much EOCing was done, but I did shut the engine off at red lights.
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