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Old 05-05-2013, 02:02 PM   #201 (permalink)
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Join Date: Mar 2011
Location: Coastal Southern California
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Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
90 day: 3671.43 mpg (US)
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Really enjoying following your work again. Learning some nice tips on materials and techniques. Thanks! Really nice gradual work! Sorry about the new low. I hope you get that figured out soon. 20 mpg! That's just not right. You'll get it straight. Good luck.

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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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Old 05-05-2013, 07:11 PM   #202 (permalink)
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Boo Radley - '65 Ford F100
90 day: 13.28 mpg (US)
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Yeah, glad someone enjoys it

If you want to try the mirror, look on Craigslist. I'm guessing students at the Art Center College of Design (ACCD, my school's competitor) in Pasadena would have some extra hunks lying around. It's really easy to work with but the dust clings like styrofoam.

Progress update. I spent about five hours today on the car to get things buttoned up.

-Bought a new manifold/header gasket and Denso O2 sensor at NAPA
-Installed those and the head-to-frame ground wire broke in half
-Bought and installed new ground wire.

Words of newfound wisdom...
-Always torque manifold bolts in a spiral pattern starting from the center- that way, like laying down Saran wrap, it doesn't develop "wrinkles" and leaks.

-The header and downpipe can be removed as a unit if you drop them down under the car. This is helpful because the bolts between the two were rusted beyond recognition. Install the exhaust from the front and work backward, or it may not line up right. I had to go back and unbolt basically the entire rear section to rotate it 20 degrees and line up at the downpipe's two-bolt flange.

-Keep a telescoping magnet handy. A bolt for the grounding wire fell straight into the A/C bracket and there is no good way to get anything in there. I ended up taping a magnetic screwdriver bit to the end of a loooong flathead screwdriver and teasing it out.

-ALWAYS USE ANTI-SEIZE ON YOUR BOLTS. That is probably the single best thing you can do (at least in rusty states) to make your life easier in the future. Permatex anti-seize is good stuff and available widely.

On to photos. Please excuse the mud because rally.


Exhaust by Tyler Linner, on Flickr

It isn't a huge improvement, but the new header and downpipe replace the cast iron setup with a tubular, mandrel bent 4-2-1 deal which should afford better flow. Probably a few pounds lighter too.


Exhaust by Tyler Linner, on Flickr
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I cannot get the spot out but it's okay; It still works in the store

Last edited by Sven7; 05-05-2013 at 07:16 PM..
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Old 05-05-2013, 07:33 PM   #203 (permalink)
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Boo Radley - '65 Ford F100
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And that's how a $175 exhaust system turns into a $250 exhaust system.

Because, apparently, I have nothing better to spend my money on. Like clothes, or rent.
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Old 05-07-2013, 08:26 PM   #204 (permalink)
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Boo Radley - '65 Ford F100
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Something's wrong.

Last night I was driving on 696 when it felt like I had a flat front drivers side tire. It was pulling and making flopping sounds. Pulled over, nothing. Everything looked normal. Shook the car and the wheel. Nothing. Ball joint doesn't look weird.

Took it out for errands after work (biking to work this week) and drove around in circles. It clicks when turning sharply left. CV joint? I can't wait to spend another $50 on this car.

Rear camber arms and the lowering springs arrived yesterday so I plan on fixing whatever's wrong and installing the suspension parts, then getting it aligned.

Within five years this pos will be totally rebuilt, lol.

Oh, and apparently you can convert automatic window doors to manual windows pretty easily so I will try to pick up a not screwed up door soon. Gotta watch the budget though

Also considering a more subtle UFO Recovery Bureau paint job. Might do it tonight. Might not.
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Old 05-07-2013, 10:27 PM   #205 (permalink)
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Cinco The Miata - '90 Mazda Miata
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90 day: 36.13 mpg (US)

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Quote:
Originally Posted by Sven7 View Post
It clicks when turning sharply left. CV joint?
This sounds like a CV joint to me.
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Old 05-07-2013, 10:29 PM   #206 (permalink)
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Boo Radley - '65 Ford F100
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I put in a load of laundry, wanted to test out some UFORB stencils and maybe a little dazzle on the door. Pretty soon the alarm goes off, an hour has passed and my car is covered in painter's tape.

I don't even know anymore...


i don't even know by Tyler Linner, on Flickr


i don't even know by Tyler Linner, on Flickr


i don't even know by Tyler Linner, on Flickr

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Old 05-07-2013, 10:56 PM   #207 (permalink)
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Rusty crusty trusty - '94 Honda Civic Cx
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Yep sounds like an axle.
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Old 05-08-2013, 01:08 AM   #208 (permalink)
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Join Date: Mar 2011
Location: Coastal Southern California
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Black and Green - '98 Honda Civic DX Coupe
Team Honda
90 day: 66.42 mpg (US)

Black and Red - '00 Nashbar Custom built eBike
90 day: 3671.43 mpg (US)
Thanks: 2,373
Thanked 2,172 Times in 1,469 Posts
Quote:
Originally Posted by Sven7 View Post
Something's wrong.

It clicks when turning sharply left. CV joint?
Quote:
Originally Posted by AntiochOG View Post
This sounds like a CV joint to me.
Quote:
Originally Posted by Rusty94cx View Post
Yep sounds like an axle.
Agreed. The easiest way to do this on this car is to replace the half axle as a unit. Much easier. I bought mine at Autozone, which is better than the cheapos online for certain. With your skills this is easy. But what a PITA, given all the other problems you've been chasing-down. Hang in there!
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See my car's mod & maintenance thread and my electric bicycle's thread for ongoing projects. I will rebuild Black and Green over decades as parts die, until it becomes a different car of roughly the same shape and color. My minimum fuel economy goal is 55 mpg while averaging posted speed limits. I generally top 60 mpg. See also my Honda manual transmission specs thread.



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Old 05-08-2013, 01:38 AM   #209 (permalink)
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Join Date: Oct 2010
Location: Corvallis, OR
Posts: 142

Cinco The Miata - '90 Mazda Miata
Team Mazda
Sports Cars
90 day: 36.13 mpg (US)

Oscar Wilde - '02 Honda Metropolitan
Motorcycle
90 day: 94.9 mpg (US)
Thanks: 17
Thanked 27 Times in 20 Posts
It's really not too tough. Took me about an hour to change one my first time. I had good luck with Autozone too, and they have a lifetime warranty on cv axles.
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Old 05-08-2013, 01:48 PM   #210 (permalink)
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Boo Radley - '65 Ford F100
90 day: 13.28 mpg (US)
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Thanked 669 Times in 411 Posts
Thanks all. I'll call and see what NAPA has, and what it costs. I'd rather buy something higher quality and lessen the chance of defectiveness or premature failure. But it depends on price. RockAuto sells them for $30-50. NAPA might be twice that... who knows.

Researching more on dazzle, of course. It just gets better and better. CV Dazzle | Adam Harvey

Disrupting visual patterns... without making it an obvious mask. Now, there's a challenge. I really don't think it applies to civilian automobiles, though- unless it fools radar or is a secret prototype, what would be the point? It would seem to be entirely for the sake of aesthetics (which is good enough for me!).

Now, to research stealth bomber planes...

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He gave me a dollar. A blood-soaked dollar.
I cannot get the spot out but it's okay; It still works in the store

Last edited by Sven7; 05-08-2013 at 01:58 PM..
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